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ASM Tool Steel Type-6F4
A.I.S.I.-S.A.E. Tool Steel Type-None
Composite Forgings Ltd. PRESTEM is
a low Carbon, high Molybdenum, high Nickel precipitation
hardening Die Steel developed especially for hot working of
ferrous and non-ferrous metals in presses and upsetting
machines. PRESTEM has excellent wear in applications where the die
temperatures are high. In addition to wear the resistance to
impact at elevated temperatures is excellent. It is recommended
that in order to obtain the best results from PRESTEM,
dies and inserts should be preheated to 350-500°F. before
forging.
Note: PRESTEM is not recommended for use as dies for Drop Hammer
Forgings.
RECOMMENDED APPLICATIONS
| Press Dies Upsetter Dies Insert Dies Dies Casting Dies Piercers |
Punches Centriftigal Casting Dies Extrusion Dummy Blocks Extrusion Dies |
GENERAL
CHARACTERISTICS
A distinctive characteristic of PRESTEM is
its ability to increase its "as quenched" hardness by
the application of heat either by a tempering treatment or by the
transfer of heat from the hot metal being worked. This process of
hardening takes place through the phenomenon of precipitation
hardening and accounts in great measure for the excellent
resistance to abrasion at the hot working temperatures
encountered in press and upsetting operations.
A remarkable feature of PRESTEM is that an increased hardness beyond commercial
machinability can be obtained from a prehardened and machinable
die block by a simple aging operation (950 to 1050°F) without
the hazards of cracking, scaling, decarburization, distortion and
warpage that usually attend the hardening of annealed alloy die
steels. Another distinct advantage is the ability of PRESTEM to
be water cooled (actually flooded) in service without the hazards
which usually attend such a practice in ordinary hot work die
steels. These advantages make PRESTEM an efficient and
substantially, a cost-saving hot work die steel.
QUENCHING
After the steel is thoroughly soaked, cool
in still air, permitting as rapid and uniform cooling as
possible, to 200°F. Do not water quench as faster cooling rates
produces a lower hardness.
AGING
During the aging cycle PRESTEM undergoes a pronounced precipitation secondary
hardening which makes it unique among hot work die steels. It
should always be aged prior to use. For aging temperatures up to
1020°F., hold at temperature for four (4) hours for thicknesses
up to and including one inch, increasing one hour for each one
inch of increase in thickness. Air cool to room temperature.
However, when aging temperatures are in the range of
1040°F-IO60°F, precipitation hardening takes place rapidly, and
the total time on temperature should not be more than three to
five hours. Longer aging times result in softening below the
maximum attainable hardness.
In general, maximum attainable hardness (i.e., approximately 48
Rockwell-C can be obtained at temperatures lower than
1040°F-IO60°F provided the times temperatures are appreciably
longer than indicated above. In practice however, it is usually
advantageous to temper to less than maximum hardness allowing for
the development of further hardness in service.
PRESTEM is furnished prehardened in two commercially
machinable standard ranges of hardness and ready for use by the
customer.
PRESTEM A = Hardness-Rc 41/45
PRESTEM B = Hardness-Rc 36/40
Note: When increased hardness up to a maximum of 47-48 Rockwell "C" is required, it may be obtained
by a simple aging operation performed on the standard prehardened and machinable die block (generally
PRESTEM B) after the impression has been machined.
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Last
Modified: April 03, 2000
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